We have 4 workstations with a total of 50+ cores available to calculate your filling and solidification processes.
We use simulation software that has the particularity of being bi-phasic, that is to simulate both air and metal in every cell of the mesh. During filling only the relative percentage changes but both will always be present. This allows us to be particularly precise in predicting the distribution of trapped air at the end of filling.
Calculation of the theoretical and optimized values taking into account the dynamic performance of the machine, the geometries and the casting requirements, providing an excellent starting point from which to set the parameters in production.
The output is expressed in common language and indicates which problems have been encountered and what corrections can be made to solve them. Production of the PQ2 diagram and simulation of the influence of working conditions on the process, such as, for example, particularly low mold temperatures or simulating the effect of a variation in the number of figures.
Full casting simulation with biphasic die casting simulator.
Metal and air are modeled simultaneously from a mathematical and fluid-dynamic point of view. This feature allows extreme accuracy in the simulation of the filling, including metal pulverization phenomena and movement of air inclusions, allows the correct analysis of vacuum casting, calculation of air speeds and validation of air vents. Parallel to this, analysis and visualization of the filling through animation and images of the distribution of the main variables (speed, temperatures, pressures, etc.) are also available, highlighting the areas where it is possible to have critical speeds, the filling path, the cold points and the cold junctions, the areas where there is the incorporation of air. This information allows to optimize the geometry of the branch and of the casting connections, the position of the overflows and of any air vents or of the vacuum circuits.
At the end the simulation is completed with the simulation of the solidification with virtual mold and heat map deriving from the filling, taking into account the thermophysical properties of the alloy depending on the temperature. Display of solidification times and shrinkage porosities expected.
Once the 3D geometry has been loaded and your order has been sent, we will examine it and within one working day you will receive a contact from an expert VirtualDieCasting who will confirm the correctness of the information provided or suggest any changes. So it will always be possible to submit to the VirtualDieCasting experts any questions about the diecasting process and the relationship between it and the geometry of the part, so you can make any changes that may be necessary.
Together with the technical approval of the geometry you will receive a schedule with the expected delivery of the report.
1) By clicking here you can download FreeCAD which is an excellent 3D CAD easy to use but at the same time will allow you to create a professional 3D file: it is a open souce project and it is completely free.
2) Or by clicking the links below by directly contacting the TFlab designers who will be happy to help you. Request for offer for TFLab
The alloy available are those found in the online alloy list.
If you want to be informed in real time on the characterization of new alloy, subscribe to the newsletter by entering your email address by clicking the “subscribe to the newsletter” button. In addition to information on news, you will receive offers and discount vouchers reserved for members.
If you want to use a specific alloy we can characterize it. Contact us at firstname.lastname@example.org providing us with the information you have about your alloy and we will tell you how we can help
The machine available for the hot and cold chambers are those found in the online molding machine list.
If you want to be informed in real time on the characterization of new machines, subscribe to the newsletter by entering your email address by clicking the “subscribe to the newsletter” button. In addition to information on news, you will receive offers and discount vouchers reserved for members.
If you want to use a specific molding machine we can characterize it. Contact us at email@example.com providing us with the information you have about the desired machine and we will tell you how we can help you.
By subscribing to an “All you can simulate” subscription plan you will have the opportunity to subscribe to a monthly, semi-annual or annual subscription during which you will have the opportunity to do an unlimited number of simulations.
The “All you can simulate” subscription plan is not subject to automatic renewal.
The “All you can simulate” subscription plan will end when the current term expires, unless the Customer decides to manually renew the service before that date.
The “All you can simulate” subscription plan is non-refundable.
It is quite common for companies and people who use our service to ask us to sign a Confidentiality Agreement or NDA (Non Disclosure Agreement). Companies and individuals are often suggested to use such an agreement to protect their intellectual property rights and to maintain confidentiality about their business processes.
VirtualDieCasting manages your projects with the utmost discretion, and respects the confidentiality of all information received. Our goal is to treat you as we would like to be treated.
Download the Confidentiality Agreement (NDA) model. Fill it in with your data and send it to firstname.lastname@example.org
Important: all 3d files that you upload online to VirtualDieCasting.com are armored and protected with end-to-end encryption, which means that nobody can see or take possession of them.
The right to withdraw from the purchase contract refers to Italian law 22/05/1999, n. 185 “Implementation of Directive 97/7 / EC relating to the protection of consumers in respect of distance contracts” and subsequent amendments. You can consult the details on this page.
VirtualDiecasting does not send anything to the customer. It makes the Reports avaible on our TFcloud. It will be the customer’s responsibility to download the reports upon communication of their availability.
For all the details about the management of the Reports, consult the specific section in TermsAndConditions
What are the payment methods for online purchases? What is the Wallet? What is the “All you can simulate” subscription?
For all information on payments and on the case, visit our section dedicated to payments and shipments at this link
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